SUMMARY
This person is a member of a production crew that operates two production lines. You will work with your shift to safely produce high quality product in a fast pace continuous operation environment. The expectation for Level 1 operator is to deliver quality packaging and products for our customers.
JOB DUTIES AND RESPONSIBILITIES
PRINCIPAL DUTIES AND RESPONSIBILITIES:
Plant and Environmental Safety
- Lives the Owens Corning Safety Stand and meets all safety requirements. Safety is a condition of employment.
- Take personal ownership to work safely and hold other team members to the same high standards of safety
- Notify supervisor immediately of any accident, near miss or on- the -job injury when it occurs no matter how insignificant it may seem.
- Participates in the safety, quality, autonomous maintenance, TPM and housekeeping programs as established within the plant; including but not limited to Focused Improvement Events, Safety Committee, Training, etc.
- Performs job tasks to reduce environmental impact and adheres to the environmental regulations and recycling procedures for waste disposal.
- Complies with all plant rules and safety regulations.
- Performs cleanup duties at workstations and/or equipment/machinery.
- Communicates safety concerns and/or equipment problems/abnormalities to appropriate personnel, maintaining strong communication with the appropriate line section operators to ensure immediate action is taken for product out of spec.
- Inspect vehicles before use and throughout shift, keeping all equipment clean and operational.
TPM
- Participates in plant TPM initiatives – completing activities associated with TPM tasks (adheres to CILT standard, 5S).
- Continues to use TPM methodology to gain a better understanding of the equipment.
- Identifies and participates proactively in learning opportunities and develops expertise in those areas.
- Utilizes Focus Improvement tools to problem solve.
- Works to achieve zero injuries, zero defects and zero losses.
- During PM days, uses time effectively to bring equipment to optimal condition for zero losses.
- Maintain DM and Step Boards.
Quality
- Perform quality checks.
- Maintain control panel – adjust speed, delays, and other timers if needed.
- Interface with plant employees to provide quality control information.
- Monitor and report unusual or suspect material issues.
- Keep layout board updated.
- Understand and react to upset conditions.
- Evaluate all finished product for proper weight.
Productivity
Both Processes:
- Have a basic understanding of product process.
- Operate both Palletizers.
- Operate Shingle wrapper
- Operate stretch wrappers for all pallets.
- Operate banding equipment.
- Follow IVC inventory processes; print and apply labels.
- Weigh and report pallet weights.
- Operate powered industrial vehicles (including forklifts, Mule, sweepers, and scrubbers).
- Load and stack rewraps.
- Accurately report the amount of scrap and seconds for tracking.
- Adjust guide plates and speed for different products.
- Cover all front-end employee outages (to cover vacation, holiday, call-offs, etc.).
- Relieve crew members from duties for breaks.
- Visibly verify completion and submission of all level 1 operator paperwork (LPA, FAI, Dimension, Pallet Count Sheet).
- Insert cores into rolls.
- Manage seconds, scrap, and trash.
- Monitor equipment.
- Listen for alarms and responds appropriately to the various alarm signals.
- All other tasks or duties assigned by your leader.
- Assist in all lace-up, product change, and color change procedures.
- Perform preventive maintenance (PM) on down days.
- Assist the shift mechanic on machine outages.
Other
- Demonstrate the ability to effectively communicate.
- Support the training and development of colleagues.
- Demonstrates flexibility to changing priorities as business needs dictate.
- Identifies and participates proactively in learning opportunities, and develops expertise in those areas.
- Follows standard operating procedures and processes.
- Can and is willing to make decisions. Knows the chain of command to get support.
- Regular Attendance on site and the ability to rotate varying shifts.
- All other duties as assigned or needed.